NEWind® Double and Triple Insulated Winding Wires

New England Wire Technologies manufactures custom multi-layer winding wire and cable in single-end, stranded, and Litz wire multi-conductor cable configurations. While magnet wire in the single-end or Litz wire form is the most common winding wire, its coating has been found to be susceptible to insulation loss between winding turns, separate windings and between the winding and the ground.

NEWind® Double and Triple Insulated Winding Wires solve this problem by insulating the conductors with multiple thin layers of insulation. Cable insulation layers are commonly extruded in single, double (supplementary), or triple (reinforced) layers which can reduce creepage and clearance distances. The result is motors and transformers that can be manufactured without additional insulation, thus reducing their cost and size.

Approvals

  • UL 2353 OBJT2 E205791
  • UL OBMW2 E132708
  • UL 60950 Annex U
  • UL 1446 Electrical Insulation System
    • NE-F1 Class F (155° C)
    • OBJS2 File E231977
    • IEC 60085
    • CSA C22.2 No. O-M91, Appendix B
  • UL/IEC 60601-1
  • IEC 62368-1, Annex J
  • IEC 61558-1, -2-16 Annex K

Common Usage/Industries

  • Power conversion
  • Motors
  • Domestic appliances
  • Transformers
  • Automotive
  • Relays
  • Solenoids
  • Electromagnets
  • Inductors
  • Control devices
  • Medical/Dental devices
  • Renewable energy
  • Telecom

Conductor Materials

  • Bare Copper
  • Oxygen-Free Copper
  • Tinned Copper
  • Silver Plated Copper
  • Nickel Plated Copper
  • Magnet Wire
  • Wide variety of Alloy

Insulations

  • PFA (Class H – 180° C)*
  • FEP (Class F – 155° C)
  • ETFE (Class F – 155° C)

*Per UL 2353 260°C heat shock

Insulation Colors

  • Clear
  • White
  • Black
  • Red
  • Green
  • Yellow
  • Blue
  • Brown
  • Orange
  • Gray
  • Violet

Litz Blog

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Questions? Ready to start a project?

Get in touch with an engineer to get started.

New England Wire Technologies is a privately held, employee owned company with a rich history dating back to 1898. Our Lisbon, NH facilities consist of over 385,000 square feet of manufacturing, quality/testing, tooling/machine fabrication, and office space.

Visit New England Wire Website

Contact NEWT

130 North Main Street

Lisbon, NH 03585

Phone: (603) 838-6624
Fax: (603) 838-6160

Email Us: info@newenglandwire.com